CARTIF PROJECTS
RECALZA
Chemical recycling of polyurethane foam waste present in footwear
Description
In recent years, the generation of waste components of footwear has increased. Therefore, it is proposed to develop a chemical recycling process of the polyurethane foam waste, to obtain the polyol again, to re-manufacture new products (recycled soles) that fulfil the requirements for the footwear sector and that can be put on the market in a short space of time.
In this way, the life cycle of polyurethane foams is closed by reducing the environmental impacts of the footwear sector, giving an added value to the waste and reducing the production costs of these foams and the prices of the final products.
Objectives
- Optimization of the glycolysis of the soles waste to obtain the polyol by which the foam is formed.
- Optimization of the foaming formula by adding isocyanates and additives to the polyol obtained.
- Obtaining new soles with recycled PUR foams and characterization, based on their microstructure, mechanical properties, durability, etc..
- Close the life cycle of PUR foams.
Actions
- Collection, characterization and pretreatment of PUR soles waste Chemical recycling of PUR waste by glycolysis. Process optimization and characterization of the polyol obtained.
- Ecodesign for new PUR foams.
- Manufacture of new soles with recycled PUR foams. Optimization of the foaming formula.
- Characterization of the products obtained.
Expected results
- Characterization and pretreatment performed to the soles waste.
- Chemical recycling optimized to PUR soles waste.
- Obtaining high quality and high purity polyol. Characterization.
- Manufacture of new PUR foam soles, with as much recovered polyol as possible.
- Characterization of the new soles to verify that they fulfil the minimum technical requirements necessary for their use.
Partners:
INNPACTO
IPT-20L2-1060-3 L0000
Total budget: 545.438,62€
Contribution: 72.338,86 grant and 454.870,17 lending
Duration: 11/2012 – 12/2014
Responsible
Alicia Aguado Pesquera
Division of Agrifood and Processes
Networking
Circular Economy and Biotechnology projects:
TI-REDI
CARTIF ProjectsTI-REDIIntegrated technologies for waste recovery and industrial decarbonizationDescriptionThe TI-REDI project will provide CARTIF with advanced infrastructure for the comprehensive treatment and recovery of heterogeneous waste. It promotes the...
FERTICOVERY
FertiCovery aims to identify and analyze technologies for recycling fertilizers from secondary raw materials, promoting balanced nitrogen and phosphorus flows while enhancing soil health within ecological limits
UNITED CIRCLES
United Circles seeks to transform various types of urban waste into useful resources by applying the concept of industrial-urban symbiosis.
ICARUS
ICARUS will represent a breakthrough in the research and demonstration of new technologies to upgrade Secondary Raw Materials ensuring similar quality as primary raw materials, of three waste streams to improve circular economy principles in several intensive industries with its implementation in the construction sector
Waste treatment for energy and material recovery in industrial processes
Increase the extractability of protein sources and other compounds of nutritional interest, naturally present in by-products generated in the transformation processes of the food industry, through the use of “green technologies” of pre-treatment such as extrusion
High-pressure processes for the generation of high value-added products
Increase the extractability of protein sources and other compounds of nutritional interest, naturally present in by-products generated in the transformation processes of the food industry, through the use of “green technologies” of pre-treatment such as extrusion
Lifetime characterisation, safety and recycling processes in batteries
CARTIF Projects Lifetime characterisation, safety and recycling processes in batteriesDescriptionThe general objective of this action is to develop technologies and strategies to improve the characterisation of the useful life of batteries, increase their safety and...
Efficient recovery of metals from spent EV batteries
The project focuses on the recovery of critical metals present in the cathode of spent electric vehicle battery cells, through a more environmentally sustainable process, for their future reintroduction into the value chain.
PROBIO
The general objective of the PROBIO project is to work on broadening the spectrum of substrates that can be treated in fermentation processes for the production of renewable gases (biohydrogen and biomethane) and biocompounds of interest (volatile fatty acids).
BATERURGIA
BATERURGIA “research into advanced recycling technologies for obtaining strategic metals from EV batteries”, aims to respond to the challenges posed by the recycling of LIBs and provide knowledge to solve the problems arising from the recovery and selective separation of critical metals to facilitate their use in the manufacture of new batteries or to replace conventional raw materials and introduce them into other production sectors as alternative raw materials.
ECOVITA
Obtain a innovative technical process that allows the production of high quality ecological fertilisers based on struvite (MgNH4PO4·6H20) and ammonium sulphate ((NH4)2SO4), extracting the useful nutrients from digestates.
CRONUS
CARTIF Projects CRONUSCapture and Reuse Of biogenic gases for Negative-emission-sustainable biofUelSDescriptionIn the current context of environmental sustainability, the EU-funded CRONUS project will pave the way for bioenergy, which is key resource for the...
ELLIPSE
ELLIPSE project will address the valorisation of two heterogeneous wa
LEGUATER
The objective of LEGUATER is the development and application of two innovative technologies for the treatment of legume processing water both in the laboratory and in a pilot plant.
CO2SMOS
CO2SMOS project propose an innovative solution to develop new technologies based on processes for the conversion of biogenic CO2 and renewable raw materials into high value-added (bio)chemical products for chemistry sector and bio-based industries.
Renewable hydrogen and natural gas production and storage
The project focuses on the development of an integrated process for the production of green hydrogen and hydrogen carrier molecules (energy carriers) for use as renewable fuels to replace current fossil fuels.
Sustainable process for the efficient recovery of metals from wasted electric vehicle batteries
Recovery of metal oxides present in the cathode of electric vehicle battery cells by means of hydrometallurgical and direct recycling processes.
ALL-TO-GAS
The main objective of this propoal is the development of a process technique and economically viable ans sustainable by the integration of technologies (HTC, pyrogasification, biological methanation, reforming) for the conversión of biomass and residues, both dry and with a high content in humidity, in green methane and green hydrogen
H2METAMO
H2METAMO focuses on the development of compact and efficient plants for the generation of hydrogen carrier molecules. It has two main lines: one to generate methane and one to produce ammonia.
REBELION
The general objective of the REBELION project is to obtain an innovative technical process in the C&L region for the recovery of materials present in lithium-ion batteries of electric vehicles at the end of their useful life.
WoodLi
WoodLi project focuses on the development of bioadhesives for use in the manufacture of wood-based panels used, among others, in the construction sector. The bioadhesive of the WoodLi project will differ from commercial adhesives in that it will be of renewable origin and will not present toxicity problems
ECLOSION
The general objective of ECLOSION is the research and development of new solutions at a pilot plant scale at a laboratory level for the generation, management and usage of green hydrogen and biomethane using bioresidues as abundant resources of quality in a stable and affordable mode.
FREE4LIB
The aim of FREE4LIB is to develop a TRL 5-6 level technologies to reach 6 new sustainable and efficient processes to recycle li-batteries at the end of their life cycle.
VALOMASK
VALOMASK project aims at the design and development of sustainable management of single use face masks in the context of the COVID-19 outbreak. The initiative arise due to the exponential increase in medical waste generated during the pandemic.
FRONTSH1P
Frontsh1p will contribute to further the green transition in the Polish region of Lódzkie. A region that on the one hand, traditionally heavily relies on coal extraction, and on the other hand, has pioneered circular (bio)economy since the early 2000s. The region has always been in the forefront of innovation and has become one of the leading regions in the field of circular economy.
CATCO2NVERS
Reduce GHG emissions from the Bio-Based Industries by developing 5 innovative and integrated technologies based on 3catalytic processes. It will transform waste CO2 from 2 bio-based industries into 5 added-value chemicals: glyoxylic acid, lactic acid, furan dicarboxylic methyl ester…
WalNUT
WalNUT addresses the current gaps in nutrient cycles of differnt European waste water treatmetn systems and their related environmental problems through the application of comprehensive and innovative nutrient recovery systems, by interlinking three fundamental main drivers.
CIRCTHREAD
The main objective of the project is to unlock access to product data and use it for enhanced CE decision making across the product life cycle. Circthread will enable to capture and share both data and CE decisions as part of a collaborative information infrastructure, providing a Circular product chain of cusotdy.
0e-Mision
0e-MISION project outlines a more sustainable energy future, with combustion energy installations without chimneys that are capable of producing electrical and thermal energy at any scale, in a clean, safe, efficient way and more cheap.
DELOREAN
DELOREAN aims to obtain new raw materials from the treatment of waste generated in a critical sector in the región, the automotive industry. The three wastes investigated (tires, lubricating oils and polypropylene) are generated in high quantities and their polluting nature makes it necessary to develop new ways for their management and use.
BioSFerA
BioSFerA aims to develop a cost-effective interdisciplinary technology to produce sustainable aviation and maritime fuels. The overall process, combining thermochemical, biological and thermocatalytic parts is based on the gasification of biomass and other biogenic waste and the 2-stage fermentation of the produced syngas.
LIFE LANDFILL BIOFUEL
The aim of LIFE LANDFILL BIOFUEL is to demonstrate the technical performance of a cost effective solution based on the implementation of new exploitation techniques of the waste cells to enhance the biogas production
BIOMOTIVE
The BIOMOTIVE project aims to demonstrate the production of new high-performance biomaterials (thermoplastic polyurethane, foams and fibres) for the automotive sector, with the objective of revolutionising the market.
ZEOCAT-3D
The ZEOCAT-3D project addresses the conversion of methane, from natural gas and biogas, into aromatic hydrocarbons of high added value and easily transportable
REPLACE
REPLACE aims at developing new methodologies to try to solve a critical environmental problem, the destruction of plastic wastes proceeding from petroleum.
NUTRIMAN
The purpose of NUTRIMAN is for farmers to understand and know the real benefits of fertilizers of biological origin and how to adopt and use them in a practical way in their crops.
NUTRI2CYCLE
NUTRI2CYCLE addresses the current gaps in the N, P and C cycles of different European agricultural systems and the related environmental problems by implementing optimized management systems whilst having a positive trade–off with productivity, quality and environmental impact.
PENNYFUEL
The PENNYFUEL project aims to demonstrate the technical-economic-environmental feasibility of a sustainable strategy for the production of biodiesel, based on Thlaspi arvense (Pennycress) oil.
HOUSEFUL
HOUSEFUL proposes an innovative paradigm shift towards the circular economy in the housing sector. The main objective is to develop and demonstrate an integrated systemic service (HOUSEFUL Service) composed of 11 circular solutions co-created by the agents involved in the housing value chain.
BIOMETRANS
The BIOMETRANS project seeks to promote the recovery of dry and wet biomass waste generated in the Ibero-American Region, through the production of biomethane and promote its use as transport biofuel.
LIFE ALGAECAN
The LIFE ALGAECAN project proposes a new wastewater treatment system from fruit and vegetable processing by combining the cultivation of heterotrophic microalgae with spray drying of the collected microalgae.
LIFE REFIBRE
The LIFE REFIBRE project aims to solve the environmental problem involved in the accumulation of this amount of waste from wind turbine blades in the landfill.
LIFE BIOMASS C+
LIFE Biomass C+ aims to demonstrate improvements in climate mitigation strategies through the production of sustainable biofuel.
AQUAMUNDAM
AQUAMUNDAM pursues an improvement in the sustainable management of the integral water cycle, for this the development and demonstration of both methodologies and a modular information system that facilitates inter-administrative communication and of different agents with competence in the integral management of water is contemplated
LIFE LEACHLESS
The LEACHLESS project proposes a treatment model that will be carried out “in-situ” using a cost-effective novel technology that combines solar evaporation/condensation plus forward osmosis
REHAP
REHAP aims to strengthen the European bio-economy industry by creating novel materials from agricultural and forestry waste, and considering how they can be used commercially in the green building sector.
LACTISHOE
The LACTISHOE project deals with obtaining new products from the footwear sector that will have excellent regenerative properties in the skin with which they are in contact, due to the innovative incorporation of microencapsulated lactic acid.
LIFE PAVEtheWAySTE
The LIFE PAVEtheWAySTE project wants to facilitate the implementation of the Waste Framework Directive in remote areas by allowing local and regional authorities to improve the operation of their municipal recycling systems and thereby pave the way towards high efficiency of the resources.